1117BB Elliptical Machine Split-Package Front-Drive Cross

1117BB Elliptical Machine — Split-Package Front-Drive Cross Trainer, Wholesale OEM / ODM Supplier & Bulk Export Manufacturer

Product Overview

The 1117BB Elliptical Machine​ is a split-package version of the 1117B commercial cross trainer. The assembled unit is identical in footprint: 1970 × 600 × 1880 mm, with a 137 kg net weight and 174 kg gross weight. What changes is the export packaging. Where the 1117B ships in one carton measuring 2130 × 735 × 895 mm, the 1117BB is divided into two packages, the main carton measuring 1150 × 730 × 850 mm.

This distinction matters more than it looks on paper. Split packaging is the standard method for heavy commercial cardio because it turns a 174 kg single-item lift into two manageable handling loads and removes the door-width constraint that blocks one-piece units from reaching cardio rooms on upper floors, inside container-converted gyms, and through standard 800 mm doorways .

Independent product data shows that the split-carton approach is already proven across the segment. Commercial cross trainers in the same category ship in two cartons measuring 1420 × 560 × 830 mm and 1040 × 185 × 590 mm, with an 87 kg net weight and container loads of 33 units in a 20 ft, 72 units in a 40 ft, and 85 units in a 40 HQ . The 1117BB follows the same engineering logic at a heavier specification.

Technical Specification Table

Split Packaging: Why It Changes the Procurement Equation

The 1117BB exists for one reason: a 174 kg one-piece carton is difficult to move. Forklifts solve the warehouse problem, but they do not solve the last 30 metres into a cardio room. The split-package format separates the frame assembly from the upright, console, and hardware, so the heaviest single load drops from 174 kg to approximately 115–125 kg.

The trade-off is explicit. Assembly time rises by 10–15 minutes per unit. The risk also shifts: instead of carton damage, the risk becomes lost hardware or a mislaid console cable. That is why every 1117BB shipment includes a sealed hardware kit with torque chart, a cable routing diagram printed on the carton interior, and a full set of assembly tools.

For distributors, this trade-off is almost always favourable. Component-level packing allows the console, bezel, and pedals to be packed with substantially more protective material than a one-piece format allows. Published packaging specifications for commercial cardio confirm the same approach: carton, plywood box, plywood pallet, or iron pallet options are standard, with package type selected to match the destination and transit duration .

The 137 kg / 174 kg Mass Ratio

At 137 kg net, the 1117BB carries the same frame mass as the 1117B. The split packaging changes the carton geometry but not the product. This is the commercial heavy-duty band: independent factory listings describe units in the same dimensional envelope at 131–165 kg net and 162–174 kg gross, with front-drive flywheels of 28–35 kg and load capacities of 180–200 kg .

The 174 kg gross versus 137 kg net gives a packaging ratio of 1.27. This is identical to the 1117B ratio because the total protective material is unchanged; it is simply distributed across two cartons rather than concentrated in one.

Three consequences follow for the buyer:

1. No floor anchoring required.​ The 137 kg frame remains stable on rubber flooring, tile, and suspended floors without bolts.
2. Higher freight density.​ The 1.40 m³ total carton volume carries 137 kg of product, a stronger mass-to-volume ratio than compact 80–90 kg units, which can improve freight efficiency on weight-constrained lanes.
3. Longer service life under traffic.​ Thicker tubing and a heavier flywheel survive continuous commercial use without the fastener loosening and weld-fatigue failures common on home-grade units.

Front-Drive Geometry and the 35 kg Flywheel

The 1117BB uses a front-drive configuration with a 35 kg commercial flywheel. The flywheel sits at the front of the machine, the motion path is more elliptical than circular, and the pedal rises higher at the rear of the stroke.

Independent product data places commercial front-drive flywheels in the 28–35 kg range, with user capacities up to 200 kg and stride lengths of 500–530 mm . The 1117BB sits at the top of that band.

Why 35 kg matters.​ Flywheel mass stores rotational kinetic energy. A heavier flywheel smooths the dead spots at the top and bottom of the pedal stroke. The user feels continuous resistance rather than a pulsing load. This is the reason front-drive machines dominate club cardio floors where members expect a fluid, treadmill-like feel.

Why it raises step-up height.​ A 35 kg front-drive flywheel produces a step-up height of 180–200 mm and a peak height of 1880 mm. That is 40–60 mm higher than a rear-drive 500 mm machine. For users with limited hip mobility, a rear-drive or compact elliptical will be more accessible. For the general adult membership, 180 mm is manageable, and the deeper motion range produces greater glute and hamstring recruitment.

Why clubs still choose it.​ The front-drive layout places the drive components low and forward, where they are easy to service. It also produces the familiar climbing sensation that members associate with a high-quality cardio session.

Footprint, Height Clearance, and Facility Layout

The 1970 × 600 mm assembled footprint is 110 mm narrower than a standard 750 mm-width commercial cross trainer. The 600 mm width is the dimension most frequently specified by fitness equipment manufacturers for club installations .

Recommended planning figures:

The 1880 mm top height fits standard 2400 mm ceilings with 520 mm to spare. A 2200 mm ceiling is workable, but 2000 mm is not. Facilities converting low-ceiling basements or shipping containers should measure before ordering.

The 600 mm width also changes the aisle calculation. A row of 1117BB units at 1000 mm centreline spacing leaves 400 mm of side clearance on each flank. That is adequate for egress but tight for cleaning. Designers should plan a 1200 mm rear aisle and avoid placing the units against a wall on the user’s dismount side.

Container Loading and Shipping Data

The 1117BB total carton volume is 1.40 m³​ per unit, identical to the 1117B. The split format changes carton shape, not volume.

These figures assume palletisation with strap blocking and a 10–15% safety margin for carton bulge and lashing. A loose-loaded 40 HQ reaches the upper end of the range. Palletised loads are recommended for sea freight exceeding 30 days transit.

The 174 kg gross weight per unit places the 40 HQ load at approximately 8.7–9.0 metric tonnes. This is well within the 26–28 tonne payload of a standard 40 HQ, so weight is not the limiting factor. Volume is.

For comparison, a compact 80 kg net cross trainer in a 1430 × 585 × 830 mm carton ships 35 units in a 20 ft, 75 units in a 40 ft, and 85 units in a 40 HQ . The 1117BB carries roughly half the unit count but delivers a materially higher commercial specification. Distributors should price on value and durability rather than units per container.

Another useful reference: a 163 kg net, 203 kg gross commercial elliptical in a 2000 × 660 × 1080 mm carton loads 16 units in a 20 GP, 36 in a 40 GP, and 36 in a 40 HQ . The 1117BB’s 48–52 unit count in a 40 HQ reflects its more efficient 1.40 m³ carton volume.

Drive System and Resistance Control

The 1117BB uses a self-generating hysteresis magnetic control system. The user’s motion spins the 35 kg flywheel and powers the console through an internal generator. No wall outlet, transformer, or dedicated circuit is required. This is the same architecture used across commercial magnetic cross trainers and is the correct specification for retrofit gyms, hotel rooms, and markets where voltage compliance adds cost .

Competitive market data shows the standard configuration across the segment: self-generating drives, 16 resistance levels, 150 kg capacity, and robotic-welded frames . The 1117BB extends resistance to 20 levels and capacity to 180 kg.

Twenty-level stepless adjustment.​ Resistance is selectable in 5-watt increments across a 20–1000 W range. Twenty levels provide finer load steps than the 16-level standard without the cost of electromagnetic 40-level systems. For interval programming, the narrower steps matter: a 5-watt increment is controllable, whereas a coarse step forces the trainer to choose between too easy and too hard .

Six preset programs.​ Manual, rolling hills, climb, interval, weight loss, and mountain profiles cover the programming requirements of most commercial facilities. Manual mode remains the primary tool for personal trainers running heart-rate-zone and interval sessions.

Bidirectional motion.​ Forward stride emphasises quadriceps, glutes, and calves. Reverse stride shifts load toward the hamstrings and gluteus medius while reducing patellofemoral shear. This is the feature that makes the 1117BB useful in rehabilitation and physiotherapy settings.

Power range.​ Maximum watt output reaches 1000 W, with a load range of 25–450 W for standard programming. RPM range is 25–100, speed range is 1–20 km/h, and the stride length is 530 mm . These are the figures that matter to serious users and to trainers programming performance sessions.

Console, Telemetry, and Training Feedback

The LED console provides six data windows: time, distance, speed, calories, RPM, and heart rate. Contact hand grips deliver immediate pulse readout without a chest strap. Wireless telemetry is available through an integrated receiver.

The display logic follows commercial ECB magnetic systems with self-power generators: simple, high-contrast readouts that remain visible under gym lighting, with no touchscreen to fail or become obsolete .

The console also includes a bottle holder, tablet or reading tray, USB port for software updates, cooling fan, and transport wheels.

Ergonomics and the 530 mm Stride

The 1117BB’s 530 mm (20.9 in) stride is longer than the 500 mm standard and sits in the extra-long commercial band. This is a deliberate specification with a clear user-height implication.

A 530 mm stride suits users from 170 cm to 200 cm. Users below 160 cm will find the top of the stroke over-reaching and the pedal arc uncomfortable. Users above 195 cm gain a natural heel-to-toe roll that a 500 mm machine cannot provide. This is why the 1117BB is the correct specification for athletic clubs, university training halls, and facilities with tall membership demographics.

Pedal design follows current sports-science guidance. The oversized platforms use a 2-degree inward tilt and a narrow Q-factor. A 20 mm Q-factor is documented in commercial engineering as promoting optimal muscle and ligament activity during elliptical motion . A wider pedal spacing forces the knees outward and increases frontal-plane stress on the patellofemoral joint. The 2-degree tilt places the foot in a neutral anatomical position and reduces ankle and knee loading.

The rollers at the end of each pedal arm run on a dual aluminium track with an extra-wide 12-groove belt and sealed industrial bearings. This architecture is used in premium commercial units and is the reason the motion stays silent through tens of thousands of cycles .

Construction and Materials

The powder coating receives particular attention because perspiration is the primary corrosive agent in cardio rooms. Two-round coating with a clear varnish layer is the commercial standard for protecting against the salt and acidity of continuous sweat exposure . Robotic welding removes the inconsistency of manual welding on high-stress joints at the stabiliser and upright connections, which are the points that fail first on low-cost units.

Frame tubing at 3.0 mm wall thickness is heavier than the 2.0 mm tube used in home-grade equipment. It raises the net weight but eliminates the vibration and noise that cause member complaints and premature fastener loosening.

Applications and Target Buyers

Multi-club and commercial gyms.​ The 137 kg frame, 180 kg user capacity, and 35 kg flywheel make the 1117BB suitable for high-traffic cardio floors. It needs no electrical installation and no dedicated circuit.

Athletic and performance training centres.​ The 530 mm stride, 1000 W power ceiling, and bidirectional motion support interval and watt-based programming for serious users.

Hotel and resort fitness rooms.​ The 600 mm width and self-generating drive suit 24-hour unstaffed facilities where maintenance access is limited.

School and university training halls.​ The 180 kg capacity covers the full student and staff demographic, including taller athletes.

Rehabilitation and physiotherapy clinics.​ Zero-impact loading, adjustable resistance, and reverse stride support controlled knee and hip rehabilitation protocols.

Government and institutional projects.​ The split packaging is particularly useful where delivery routes pass through narrow corridors, service lifts, or stairwells that cannot accept a 2130 mm one-piece carton.

Distributors and importers.​ The unit is structured for private label: logo placement on the upright, console bezel, pedals, and carton; colour customisation; language-localised overlay; and optional screen upgrades.

OEM, ODM, and Customisation

The 1117BB supports full OEM and ODM production. Available modifications include:

• Model name and brand printing on the upright and console
• Custom RAL frame colour and upholstery colour
• Logo embossing or laser etching on pedals and flywheel cover
• LCD standard display or 11.6-inch TFT optional display
• Multilingual console overlay: English, French, German, Spanish, Arabic, Russian, Portuguese
• Custom packaging: carton, plywood box, plywood pallet, or iron pallet
• Split-package configuration adjusted to buyer’s handling requirements
• Spare parts kit: 2% of order value in wear parts included

Minimum order quantities support both sample evaluation and full container programmes. Sample orders start at one unit for quality verification. Production capacity in comparable facilities ranges from 5,000–30,000 units per month, supporting consistent lead times for repeat orders .

Lead time is 15–30 days after receipt of deposit for stock frames and 25–60 days for fully customised orders. The variance is driven by coating and screen options rather than frame fabrication .

Quality Assurance and Testing

Every unit is tested before dispatch. The test sequence covers:

1. Drive resistance curve at every level
2. Console readout accuracy for time, distance, RPM, watt, and heart rate
3. Side-to-side frame deflection under 180 kg static load
4. Noise measurement at maximum cadence
5. Pedal arm end-play and roller smoothness
6. Carton drop and vibration simulation for export transit

This 100% pre-shipment test protocol is the industry standard among certified commercial cardio factories .

Frequently Asked Questions

What is the difference between the 1117B and the 1117BB?

The assembled product is identical: 1970 × 600 × 1880 mm, 137 kg net, 174 kg gross, 35 kg flywheel, 530 mm stride, and 180 kg capacity. The only difference is packaging. The 1117B ships in one carton measuring 2130 × 735 × 895 mm. The 1117BB ships in two cartons, with the main carton measuring 1150 × 730 × 850 mm.

Why choose split packaging instead of a single carton?

Split packaging lowers the heaviest single handling load from 174 kg to approximately 115–125 kg and removes the 2130 mm rigid-carton constraint. It is the correct choice for deliveries involving service lifts, narrow stairwells, standard 800 mm doorways, or upper-floor cardio rooms. The trade-off is 10–15 minutes of additional assembly time per unit.

Does the 1117BB require an electrical connection?

No. The self-generating system converts user motion into the power needed for the console and resistance control. No wall outlet, transformer, or dedicated circuit is required. This is the same architecture used across commercial magnetic cross trainers in the segment .

Can the stride length be adjusted?

The 530 mm stride is fixed. Adjustable stride mechanisms add cost, weight, and failure points. For facilities serving users above 170 cm, a fixed 530 mm stroke is the most reliable specification. Shorter users should be directed to a 500 mm model.

Is the 1880 mm height suitable for low ceilings?

The minimum recommended ceiling height is 2400 mm. With 1880 mm machine height and 500 mm clearance, a 2380 mm ceiling is the absolute minimum. A 2200 mm ceiling will not provide adequate clearance. Facilities with 2000 mm ceilings should select a different product category.

What is the maintenance requirement?

Wipe the frame and console after each session. Check pedal and handle fasteners monthly. Keep the track free of debris. The magnetic drive has no friction components, so there are no brake pads to replace. Annual inspection of the belt tension and bearings is sufficient for typical club use.

How many units fit in a 40 ft high cube container?

A palletised 40 HQ holds 48–52 units. This is fewer than the 85 units reported for compact 80 kg net trainers in a 1430 × 585 × 830 mm carton . The difference reflects the 1.40 m³ total carton volume and 174 kg gross weight of the 1117BB. The value proposition is commercial specification rather than unit count.

What certifications are available?

CE, ISO 9001 quality management, ISO 14001 environmental management, and ISO 45001 occupational health and safety. Certification documents are supplied with each shipment.

Is a sample order accepted?

Yes. One unit is available for quality evaluation before a full container commitment. This is standard practice among commercial cardio manufacturers and is the recommended first step for new distributor relationships .

What warranty coverage is provided?

Warranty tiers vary by component. Structural steel frames carry the longest coverage, electrostatic powder coating carries an intermediate term, rotary bearings and structural parts carry a mid-range term, and upholstery, handgrips, and consumables carry the shortest term. Full terms are issued with the pro forma invoice and vary by destination market.

Can the console be upgraded to a touchscreen?

Yes. The standard LED or LCD display can be upgraded to an 11.6-inch TFT screen as an optional configuration. Larger screen options are also available on commercial elliptical platforms, including 15.6-inch and 21.5-inch full HD displays . Screen upgrades change the carton volume and lead time and should be specified at the order stage.

Procurement and Shipping

Port of loading is Qingdao or Tianjin, China. Trade terms include EXW, FOB, CFR, and CIF. Payment is T/T with 30% deposit and 70% balance against pre-shipment photographs of the finished goods and packaging. L/C is available for qualifying accounts.

Delivery methods include sea freight, air freight, road transport, and international courier for samples. For full containers, sea freight remains the economical choice. The supplier can arrange freight forwarding and provide competitive routing options.

Every shipment includes assembly instructions, tools, and a hardware kit. Installation drawings and video guidance are provided for facility teams. Replacement parts and wearing components are stocked for ongoing supply.

Why the 1117BB Is the Right Commercial Specification

The 1117BB solves a problem that the one-piece format cannot: it delivers a 137 kg commercial frame, a 35 kg front-drive flywheel, a 530 mm stride, and 180 kg capacity in a packaging format that actually reaches the installation site. The 1150 × 730 × 850 mm main carton is the difference between a unit that arrives at the loading dock and a unit that arrives on the cardio floor.

For distributors, the split-package format reduces handling risk and damage claims while preserving the full private-label customisation programme. For facility operators, the self-generating drive and 180 kg capacity remove installation and durability concerns. For end users, the 530 mm stride, narrow Q-factor, bidirectional motion, and 1000 W power ceiling deliver a training experience that competes with the most expensive machines on the floor.

That combination is why the 1117BB is suited to bulk purchase programmes, B2B distribution agreements, government and institutional supply contracts, and international commercial export.